I-Si-TPV yePlastiki eyoNgezelelweyo kunye ne-Polymer Modifier Solutions-Innovative Modified TPU Technology ye-EV yokutshaja iiCables kunye neeHoses

chaza:

I-Thermoplastic Polyurethane (TPU) yimathiriyeli eguquguqukayo ebhiyozelwa ngenxa yokuguquguquka kunye nokuqina kwayo, iyenza ilungele amashishini ahlukeneyo. Ukuphucula ngakumbi ukusebenza kwe-TPU kwizicelo ezithile, uhlengahlengiso lubalulekile.

Ukuqhubela phambili kwiSayensi yeMpahla: I-SILIKE's Si-TPV 3100 Series ine-elastomer eguquguqukayo ye-vulcanizate ye-silicone esebenza njengezongezo zeplastiki kunye ne-polymer modifier ye-TPU formulations.

Njengesiguquli se-silicone, i-Si-TPV iphucula ukusetyenzwa kunye nokusebenza ngokubanzi kumacandelo e-TPU. Ibonelela ngeenzuzo eziphambili, kubandakanywa ukuchasana nokukrala kunye nokuxhatshazwa kwe-abrasion, kunye neendawo ezingenakunqanda. Ngokucacileyo, i-Si-TPV iphucula imvakalelo yokuchukumisa ethambileyo ye-TPU, ifezekisa umphezulu we-matte.

Ngokudibanisa i-Si-TPV, abavelisi banokudibanisa i-aesthetics kunye nokusebenza ngokufanelekileyo, kwaye bandise izicelo ze-TPU kumacandelo athile afana ne-flexible hoses yeshawa kunye neentambo zokutshaja ze-EV.

THUMELA I-IMEYILI KUTHI

Iinkcukacha zeMveliso
Iithegi zeMveliso

Iinkcukacha

I-SILIKE Si-TPV 3100 Series yi-lastomer ene-vulcanized thermoplastic silicone-based elastomer, eyenziwe ngeteknoloji ekhethekileyo ehambelanayo eqinisekisa ukuba i-rubber ye-silicone ihlakazwe ngokulinganayo kwi-TPU njenge-2-3 micron particles phantsi kwe-microscope. Le ndibaniselwano yahlukile inika amandla, ukuqina, kunye nokuxhathisa kwe-abrasion eqhelekileyo ye-elastomers ye-thermoplastic ngelixa ibandakanya izinto ezinqwenelekayo ze-silicone, njengokuthamba, ukuziva silky, kunye nokuchasana nokukhanya kwe-UV kunye neekhemikhali. Okubalulekileyo, ezi zixhobo ziyakwazi ukuphinda zisetyenziswe kwaye zingaphinda zisetyenziswe kwiinkqubo zemveli zokuvelisa.
I-Si-TPV 3100 Series yenzelwe ngokukodwa izicelo zokubumba i-soft-touch extrusion, ebonisa i-abrasion ebalaseleyo kunye nokumelana nemichiza. Inokukhutshelwa ngokubambisana ngeeplastiki ezahlukeneyo zobunjineli be-thermoplastic, kubandakanya i-PC, i-ABS, kunye ne-PVC, ngaphandle kwemiba efana nemvula okanye ukuncamathela emva kokwaluphala.
Ukongeza kokusebenza njengento ekrwada, iSi-TPV 3100 Series isebenza njenge-polymer modifier kunye ne-processing additive for thermoplastic elastomers kunye nezinye iipolymers. Yongeza i-elasticity, iphucula iimpawu zokusetyenzwa, kwaye yongeza iimpawu zomphezulu. Xa idityaniswe ne-TPE okanye i-TPU, i-Si-TPV ibonelela ngokugudiswa komphezulu okuhlala ixesha elide kunye nemvakalelo emnandi ye-tactile, ngelixa ikwaphucula ukukrweleka kunye nokuxhathisa kwe-abrasion. Inciphisa ngokufanelekileyo ubulukhuni ngaphandle kokubeka esichengeni iipropathi zoomatshini, kwaye iphucula ukuguga, ukutyheli, kunye nokumelana namabala, okuvumela ukugqitywa kwe-matte enqwenelekayo.
Ngokungafaniyo nezongezo ze-silicone eziqhelekileyo, i-Si-TPV inikezelwa ngefom ye-pellet, eyenza kube lula ukuqhutyelwa njenge-thermoplastic. Isasaza ngokucokisekileyo nangokulinganayo kuyo yonke i-polymer matrix, apho i-copolymer ibophelela khona ngokwasemzimbeni kwimatrix. Olu phawu luphelisa iinkxalabo malunga nokufuduka okanye "ukuqhakaza," ukubeka i-Si-TPV njengesisombululo esisebenzayo kunye nentsha yokufezekisa imiphezulu ethambileyo ethambileyo kwi-TPU kunye nezinye ii-elastomers ze-thermoplastic ngaphandle kokufuna ukusetyenzwa okungaphezulu okanye amanyathelo okwambathisa.

IiNzuzo eziPhambili

Kwi-TPU
1. Ukunciphisa ubulukhuni
2. I-haptics egqwesileyo, i-silky touch eyomileyo, akukho ntyatyambo emva kokusetyenziswa kwexesha elide
3. Ukubonelela ngemveliso yokugqibela ye-TPU nge-matt effect surface
4. Yandisa ubomi beemveliso zeTPU

Ukuqina Uzinzo

Itekhnoloji ephucukileyo enganyibilikiyo, ngaphandle kweplastiki, akukho oli yokuthambisa, kwaye ayinavumba.
Ukukhuselwa kokusingqongileyo kunye nokusebenziseka kwakhona.
Ifumaneka kwiifomyula ezihambelana nomthetho.

I-Si-TPV iplastiki yokongeza kunye ne-polymer modifier Case Studies

I-Si-TPV 3100 Series ibonakala ngokubamba kwayo okuthambileyo okuhlala ixesha elide kunye nokuchasana kwamabala. Ikhululekile kwiiplastiki kunye nezithambileyo, iqinisekisa ukhuseleko kunye nokusebenza ngaphandle kwemvula, nasemva kokusetyenziswa ixesha elide. Olu ngcelele lulongezelelo lweplastiki olusebenzayo kunye nesilungisi sepolymer, sisenza ukuba silungele ngakumbi ukuphucula iTPU.

Ukongeza ekunikezeni i-silky, imvakalelo emnandi, i-Si-TPV inciphisa ngokufanelekileyo ubulukhuni be-TPU, ifezekisa ibhalansi efanelekileyo yokuthuthuzela kunye nokusebenza. Ikwafaka isandla ekugqityweni komphezulu we-matte ngelixa ibonelela ngokuzinzileyo kunye nokuxhathisa i-abrasion, iyenza ibe lolona khetho lufanelekileyo kuluhlu olubanzi lwezicelo.

Ukuthelekisa iimpembelelo zeSi-TPV Plastic Additive kunye nePolymer Modifier kwi-TPUUkusebenza

Isicelo

Ukuguqulwa komphezulu we-thermoplastic polyurethane (TPU) ilungelelanisa iimpawu zayo kwizicelo ezithile ngelixa igcina iipropati ezininzi. Ukusebenzisa i-SILIKE's Si-TPV (i-dynamic vulcanized thermoplastic silicone-based elastomer) njengenkqubo esebenzayo yokudibanisa kunye nokuziva isilungisi se-thermoplastic elastomers sibonisa isisombululo esisebenzayo.
Ngenxa ye-Si-TPV ye-vulcanized thermoplastic silicone-based elastomer eguquguqukayo, ibonelela ngeenzuzo ezininzi, kubandakanya ukuhlala ixesha elide, ukuchukumisa okuthambileyo kwesikhumba, ukuxhathisa okugqwesileyo kwamabala, kunye nokungabikho kweplastiki okanye izithambiso, ezithintela imvula ekuhambeni kwexesha.
Njenge-silicone-based based additive additive kunye ne-polymer modifier, i-Si-TPV inciphisa ubulukhuni kwaye iphucula ukuguquguquka, ukuqina, kunye nokuqina. Ukudityaniswa kwayo kuvelisa isilika-ethambileyo, indawo eyomileyo ehlangabezana nokulindelwe ngumsebenzisi kwizinto eziphathwa rhoqo okanye ezigugileyo, ukwandisa ngokubonakalayo usetyenziso olunokwenzeka lweTPU.
I-Si-TPV ixutywa ngokungenamthungo kwiifom ze-TPU, ibonisa iziphumo ezingathandekiyo ezimbalwa xa kuthelekiswa neemveliso ze-silicone eziqhelekileyo. Oku kuguquguquka kweekhompawundi ze-TPU kuvula amathuba kumacandelo ahlukeneyo, kubandakanywa iimpahla zabathengi, iinxalenye zemoto, iintambo zokutshaja ze-EV, izixhobo zonyango, imibhobho yamanzi, i-hoses, kunye nezixhobo zemidlalo-apho induduzo, ukuqina, kunye nesibheno sobuhle kubalulekile.

Izisombululo:

Yintoni abaFundisi abaFumana ukuyazi malunga neTekhnoloji yeTPU eGuquliweyo kunye nezisombululo zeMaterial eNtsha ze-EV yokuTjaja iiCables kunye neeHoses!

1. I-TPU elungisiweyo (i-thermoplastic polyurethane) iTekhnoloji

Ukuguqulwa komphezulu we-TPU kubalulekile ekuphuhliseni izixhobo ezinokwandisa ukusebenza kwizicelo ezithile. Okokuqala, kufuneka siqonde Ukuqina kwe-TPU kunye nokuqina. Ukuqina kwe-TPU kubhekiselele ekuxhathiseni kwezinto kwi-indentation okanye ukuguqulwa phantsi koxinzelelo. Amanani obunzima obuphezulu abonisa into engqongqo ngakumbi, ngelixa amanani aphantsi abonisa ukuguquguquka okukhulu. I-Elasticity ibhekiselele kubuchule bemathiriyeli bokonakala phantsi koxinzelelo kwaye ibuyele kwimo yayo yantlandlolo emva kokususwa koxinzelelo. Ukunwebeka okuphezulu kuthetha ukuguquguquka okuphuculweyo kunye nokomelela.

Kwiminyaka yakutshanje, ukudityaniswa kwezongezo ze-silicone kwiifom ze-TPU kufumene ingqalelo ekufezekiseni ukuguqulwa okufunekayo. Izongezo zeSilicone zidlala indima ebalulekileyo ekuphuculeni iimpawu zokusetyenzwa kunye nomgangatho womphezulu we-TPU ngaphandle kokuchaphazela kakubi iipropati ezininzi. Oku kwenzeka ngenxa yokuhambelana kweemolekyuli ze-silicone kunye ne-TPU matrix, esebenza njenge-ejenti yokuthambisa kunye ne-lubricant ngaphakathi kwesakhiwo se-TPU. Oku kuvumela ukuba kube lula ukuhamba kwekhonkco kunye nokunciphisa amandla e-intermolecular, okukhokelela kwi-TPU ethambileyo kwaye eguquguqukayo kunye nokunciphisa amaxabiso obunzima.

Ukongeza, izongezo ze-silicone zisebenza njengezixhobo zokusebenza, ukunciphisa ukungqubana kunye nokwenza ukuba ukunyibilika kuhambe kakuhle. Oku kuququzelela ukusetyenzwa lula kunye nokukhutshwa kwe-TPU, ukwandisa imveliso kunye nokunciphisa iindleko zokuvelisa.

I-GENIOPLAST PELLET 345 I-Siliconmodifier ifumene ukuqatshelwa njenge-additive silicone exabisekileyo kwizicelo ze-TPU. Esi songezo se-silicone sandise uluhlu lwezicelo ze-thermoplastic polyurethanes. Kukho imfuneko enkulu kwiimpahla zabathengi, iimoto, izixhobo zonyango, imibhobho yamanzi, ithumbu, izixhobo zemidlalo zokubambelela, izixhobo, kunye namacandelo angakumbi eendawo ze-TPU ezibunjiweyo eziziva zikhululekile kwaye zigcina inkangeleko yazo xa zisetyenziswa ixesha elide.

I-Silike's Si-TPV izongezo zeplastiki kunye nezilungisi zepolymer zibonelela ngokusebenza ngokulinganayo koogxa babo ngexabiso elifanelekileyo. Uvavanyo lubonise ukuba i-Si-TPV njengenoveli ye-silicone eyongeziweyo eyongeziweyo iyasebenza, ikhuselekile, kwaye i-eco-friendly kwizicelo ze-TPU kunye neepolima.

Esi songezo esisekwe kwi-silicone siphucula ukuguda komphezulu wexesha elide kunye nemvakalelo ebambekayo ngelixa kunciphisa amanqaku okuhamba kunye noburhabaxa bomphezulu. Ngokucacileyo, ithoba ubulukhuni ngaphandle kokuphazamisa iimpawu zoomatshini; umzekelo, ukongeza i-20% ye-Si-TPV 3100-65A ukuya kwi-85A TPU kunciphisa ubunzima kwi-79.2A. Ukongeza, i-Si-TPV iphucula ukwaluphala, ukutyheli, kunye nokuxhathisa amabala, kwaye inika ukugqitywa kwe-matte, iphucula kakhulu isibheno sobuhle bezinto ze-TPU kunye neemveliso ezigqityiweyo.

I-Si-TPV icutshungulwa njenge-thermoplastic. ngokungafaniyo nezongezo ze-silicone eziqhelekileyo, isasazeke ngokucokisekileyo kwaye i-homogeneously kuyo yonke i-polymer matrix. I-copolymer ibotshelelwa ngokwasemzimbeni kwi-matrix.Awunaxhala malunga nokukhokelela kwimfuduko ('ibloom' ephantsi) imiba.

2. IiCompounds zeTPU ezilungisiweyo kunye neZisombululo zeMpahla eziQalayo kwiiHoses

Ukukhetha izixhobo ezifanelekileyo kwimibhobho yangaphakathi kunye nemibhobho yeshawari eguquguqukayo kubalulekile ekusebenzeni ngokugqibeleleyo, ukuqina, kunye nokuguquguquka. Imibhobho yeshawa ye-TPU, njengongeno olutsha lwemarike, ibonelela ngebhalansi egqwesileyo yokuqina kunye nokuguquguquka, okuvumela ukuba kube lula ukuhamba ngaphandle kwe-kinking okanye ukudibanisa. Zikwaxhathisa ukuqhekeka, ukuqhekeka, kunye nokuvuza, igalelo kubomi obude xa kuthelekiswa nezinto zemveli.

Ngelixa i-TPU isaziwa ngokuqina kwayo kunye nokuguquguquka kwayo, isenakho ukubonisa iziphene. Ukulungelelanisa ubulukhuni kunye nokuphucula u-elasticity kunokuphucula ukusebenza kwee-hoses zeshawa eziguquguqukayo kunye nezinye izicelo ezithile. Kwabo bafuna ukuguquguquka okuphezulu, ukumelana nokuqengqeleka, ukuzinza, kunye nesibheno sobuhle, i-Si-TPV eyomeleziweyo ye-TPU hoses lukhetho oluhle kakhulu. I-Si-TPV yi-silicone-based additive modifier entsha enokuthi idibaniswe ne-TPU kunye nezinye izinto zokunciphisa ukuqina ngelixa ukwandisa ukuguquguquka, ukuqina, kunye nokuqina kwiimveliso zokugqibela, ezifana nezixhobo ze-hose.

Ukongeza, i-Si-TPV thermoplastic elastomer yinto enevumba eliphantsi, engenaplasitiki edityaniswa ngokulula kunye ne-polar substrates njengePC, ABS, kunye ne-PA6. Ukuthamba kwayo kwenza kube yinto efanelekileyo kwizixhumi zepayipi eziguquguqukayo kwindawo yokuhlambela kunye neenkqubo zamanzi, ezibonisa amandla abalulekileyo okusebenza.

Ngokomzekelo, i-hose ye-shower head hose isebenzisa i-Si-TPV yangaphakathi ethambileyo, ehambelana nesikhumba, inika ukuqina, uxinzelelo oluphezulu kunye nokumelana nokushisa, ukuchasana kweekhemikhali, kunye nokuguquguquka ngaphandle kwe-kinking, ukuqinisekisa ukuba ishawari ihlala ixesha elide kwaye ikhululekile. Ubume be-Si-TPV obungangeni manzi, kunye neempawu zayo ezilula ukuzicoca, ziyawuphucula umtsalane wayo.

IiNzuzo eziphambili ze-Si-TPV kwi-Hose Application:

● I-Kink-proof kunye noyilo lokungena kwamanzi

● Ukukrazuka- kunye nokungakrweleki

● Umphandle ogudileyo, olungele ulusu

● Ukumelana noxinzelelo kakhulu, ukuqinisekisa ukomelela

● Ikhuselekile kwaye kulula ukuyicoca

Isishwankathelo, iikhompawundi ze-TPU ezilungisiweyo, ngakumbi ezo zibandakanya i-Si-TPV, zibonelela ngezisombululo eziphambili zemathiriyeli ye-hose kunye nezixhumi zemibhobho kwigumbi lokuhlambela kunye neenkqubo zamanzi, ezihlangabezana neemfuno zale mihla ngelixa uphucula amava omsebenzisi.
3. Ukuphucula iiCables zeNkqubo yokuTshaja kweSithuthi soMbane: Izisombululo ezisebenzayo kunye neTPU eGuquliweyo

Ukujongana nemingeni yokutshintsha ngokukhawuleza kwe-cable cable tangling kunye nokugqoka kunye nokukrazula, ukubandakanya i-Si-TPV (i-vulcanized thermoplastic silicone-based elastomers) kwi-formulation ye-TPU inikeza izisombululo ezintsha zokuphucula ukusebenza kunye nokuqina kweentambo zombane zombane (EV) zokutshaja.

● Eyomeleziweyo yoBugudi boMbuso kunye nokuxhathisa:

Ukubandakanya i-6% ye-Si-TPV iphucula ukugudiswa komphezulu we-TPU, iphucula kakhulu i-scratch kunye nokuchasana kwe-abrasion. Olu hlengahlengiso lubangela imiphezulu ekwaziyo ukumelana nokuncamathelisa uthuli, inika imvakalelo engeyiyo i-tacky enceda ukuxhathisa ukuqokelelwa kokungcola.

● Ukuphuculwa koKulula kunye neePropati zoomatshini:

Ukongeza ngaphezu kwe-10% ye-Si-TPV kwiifom ze-TPU zithambisa izinto kwaye ziphucule ukuqina kwayo. Olu hlengahlengiso alupheleli nje ekubeni negalelo kwiipropati ezingcono zoomatshini kodwa lukwanceda abavelisi benze iintambo ezikwizinga eliphezulu, ezomelelayo, nezisebenzayo ezitshaja ngokukhawuleza ezimelana nokusetyenziswa kwemihla ngemihla.

● Ukuchukumisa okuthambileyo kunye nesibheno esibonakalayo:

Ukudibanisa i-Si-TPV kwi-TPU kuphucula imvakalelo yokuchukumisa i-soft-touch ye-EV yokutshaja iintambo ngelixa ufikelela ukugqiba okubonakalayo kwe-matte. Le ndibaniselwano yentofontofo ebambekayo kunye nokuqina kobuhle buhlangabezana nokulindelwe ngabathengi kwiintambo ezisebenza kakhulu.

Ezi zisombululo ziphakamisa iipropati ezizodwa ze-Si-TPV ukuphakamisa ukusebenza kunye namava omsebenzisi kwiintambo ze-TPU ezisekelwe kwi-EV yokutshaja, ekugqibeleni zixhobisa imboni yemoto yombane ngezinto ezizinzileyo kunye nezintsha.
Yintoni imfihlelo yokusebenza okuphezulu kwi-TPU?

Ukufezekisa ukusebenza okuphezulu kwi-Thermoplastic Polyurethane (TPU) kubandakanya ukuguqulwa ngokucophelela kwezinto. Ukwenza ulungelelwaniso oluthambileyo phakathi kobunzima obuncitshisiweyo kunye nokuqina kokuxhathisa kwe-abrasion, kunye neminye imisebenzi ebalulekileyo, yinkqubo eneenkalo ezininzi. Abavelisi be-TPU banokunyusa iipropathi zezinto eziphathekayo ngokukhetha imixube efanelekileyo, ebandakanya izizalisi ezinganyangekiyo kwi-abrasion, iiplasticizers, kunye ne-ejenti zokuthambisa, kunye nokulawula ngokuchanekileyo iiparamitha ze-extrusion ukuhlangabezana neemfuno ezithile zezicelo ezahlukeneyo.

Ngokudibanisa i-Si-TPV kuqulunqo lwabo, abavelisi banokuphucula kakhulu ukusebenza kwe-TPU. Olu lutsha longezelelo lweplastiki kunye nesilungisi sepolymer siphucula iipropathi ezibalulekileyo njengokuthamba, ukuguquguquka, ukuqina, ukuziva okubambekayo, kunye nokugqitywa komphezulu. Ngenxa yoko, yandisa uluhlu lwezicelo ezinokwenzeka kumashishini amaninzi, ivumela abavelisi ukuba bahlangabezane neemfuno ezahlukeneyo zokusebenza ngokufanelekileyo.

For effective strategies to improve TPU formulations from SILIKE, please contact us at amy.wang@silike.cn.