Izisombululo zeSi-TPV zePlastiki kunye nePolymer Modifier—Iteknoloji yeTPU eGuquliweyo entsha yeeCables zokutshaja ze-EV kunye neeHoses

chaza:

I-Thermoplastic Polyurethane (TPU) yinto eguquguqukayo edumileyo ngenxa yokuguquguquka kwayo nokuqina kwayo, nto leyo eyenza ukuba ifaneleke kumashishini ahlukeneyo. Ukuphucula ukusebenza kwe-TPU kwizicelo ezithile, utshintsho lubalulekile.

Uphuhliso kwiSayensi yezinto eziphathekayo: Uthotho lwe-SILIKE's Si-TPV 3100 lune-elastomer esekwe kwi-silicone ene-dynamic vulcanizate esebenza njenge-additi yeplastiki kunye ne-polymer modifier yeefomyula ze-TPU.

Njengesiguquli se-silicone, i-Si-TPV iphucula ukucubungula kunye nokusebenza ngokubanzi kwiinxalenye ze-TPU. Ibonelela ngeenzuzo eziphambili, kubandakanya ukumelana nokukrweleka kunye nokurhawuzelelwa, kunye neepropati zomphezulu ezinganamatheliyo. Okuphawulekayo kukuba, i-Si-TPV iphucula imvakalelo yokuchukumisa ethambileyo ye-TPU, ifikelela kumphezulu ongamatte.

Ngokudibanisa i-Si-TPV, abavelisi banokudibanisa ubuhle kunye nokusebenza ngokufanelekileyo, kwaye bandise usetyenziso lwe-TPU kumacandelo athile afana neepayipi zokuhlamba eziguquguqukayo kunye neentambo zokutshaja ze-EV.

THUMELA I-IMEYILE KUTHI

Iinkcukacha zeMveliso
Iithegi zeMveliso

Iinkcukacha

I-SILIKE Si-TPV 3100 Series yi-elastomer esekwe kwi-silicone eguquguqukayo eyenziwe nge-thermoplastic thermoplastic, eyakhiwe ngetekhnoloji ekhethekileyo ehambelanayo eqinisekisa ukuba irabha ye-silicone isasazwa ngokulinganayo kwi-TPU njengee-micron particles ezingama-2-3 phantsi kwe-microscope. Olu dibaniso lukhethekileyo lubonelela ngamandla, ukuqina, kunye nokumelana nokurhawuzelelwa okuqhelekileyo kwii-thermoplastic elastomers ngelixa kubandakanywa iipropati ezinqwenelekayo ze-silicone, ezinje ngokuthamba, ukuvakala kwesilika, kunye nokumelana nokukhanya kwe-UV kunye neekhemikhali. Okubalulekileyo kukuba, ezi zinto zinokuphinda zisetyenziswe kwaye zinokusetyenziswa kwakhona kwiinkqubo zemveli zokuvelisa.
I-Si-TPV 3100 Series yenzelwe ngokukodwa ukusetyenziswa kokubumba okuthambileyo, ibonakalisa ukukrala okugqwesileyo kunye nokumelana neekhemikhali. Ingadityaniswa neeplastiki ezahlukeneyo zobunjineli be-thermoplastic, kubandakanya i-PC, i-ABS, kunye ne-PVC, ngaphandle kweengxaki ezifana nokuna kwemvula okanye ukunamathela emva kokwaluphala.
Ukongeza ekusebenzeni njengezinto eziluhlaza, i-Si-TPV 3100 Series isebenza njengesilungisi se-polymer kunye nesincedisi sokucubungula ii-elastomers ze-thermoplastic kunye nezinye ii-polymers. Yonyusa ukuthamba, iphucula iimpawu zokucubungula, kwaye inyusa iimpawu zomphezulu. Xa ixutywe ne-TPE okanye i-TPU, i-Si-TPV inika ukuguda komphezulu okuhlala ixesha elide kunye nemvakalelo emnandi yokuchukumisa, ngelixa iphucula ukukrwela kunye nokukrwela. Inciphisa ngokufanelekileyo ubulukhuni ngaphandle kokuphazamisa iimpawu zoomatshini, kwaye yonyusa ukuguga, ukutyheli, kunye nokumelana namabala, okuvumela ukugqitywa okunqwenelekayo kwe-matte.
Ngokungafaniyo nezongezo ze-silicone eziqhelekileyo, i-Si-TPV ifumaneka kwimo ye-pellet, okwenza kube lula ukuyicubungula njenge-thermoplastic. Isasazeka kakuhle nangokulinganayo kuyo yonke i-polymer matrix, apho i-copolymer idibana khona ne-matrix. Olu phawu lususa iinkxalabo malunga nokufuduka okanye "ukuqhakaza," lubeka i-Si-TPV njengesisombululo esisebenzayo nesinobuchule sokufezekisa iindawo ezithambileyo ezithambileyo ezinemvakalelo eyomileyo kwi-TPU nakwezinye ii-elastomers ze-thermoplastic ngaphandle kokufuna amanyathelo ongezelelweyo okucubungula okanye okufaka.

Iingenelo eziphambili

Kwi-TPU
1. Ukunciphisa ubulukhuni
2. Ii-haptics ezintle kakhulu, ukuchukumisa okomileyo okuthambileyo, akukho kuqhakaza emva kokusetyenziswa ixesha elide
3. Nika imveliso yokugqibela yeTPU umphezulu ofana nesiphumo esimatte
4. Yandisa ubomi beemveliso zeTPU

Ukuqina Uzinzo

Itekhnoloji ephucukileyo engenazinyibilikisi, ayinaplastiki, ayinaoyile yokuthambisa, kwaye ayinavumba.
Ukukhuselwa kwendalo kunye nokuphindeka kwayo.
Ifumaneka kwiifomyula ezithobela imithetho.

Izifundo zeTyala zeSi-TPV zeplastiki kunye ne-polymer modifier

I-Si-TPV 3100 Series iphawuleka ngokuchukumisa kwayo okuthambileyo okuhlala ixesha elide kwaye inokumelana nokungachaphazeli kakuhle kolusu. Ayinazo iiplastiki kunye nezithambisi, iqinisekisa ukhuseleko kunye nokusebenza ngaphandle kwemvula, nokuba sele isetyenzisiwe ixesha elide. Olu luhlu luyi-plastic additive esebenzayo kunye ne-polymer modifier, okwenza ukuba ifaneleke ngakumbi ukuphucula i-TPU.

Ukongeza ekunikezeni imvakalelo ethambileyo neyonwabisayo, iSi-TPV iyanciphisa ubulukhuni beTPU, ifezekisa ulungelelwaniso olufanelekileyo lwentuthuzelo kunye nokusebenza. Ikwanceda ekugqityweni komphezulu ongamatte ngelixa ibonelela ngokuqina kunye nokumelana nokukrala, okwenza ukuba ibe lukhetho olufanelekileyo kwiintlobo ngeentlobo zezicelo.

Ukuthelekisa Iziphumo zeSi-TPV Plastic Additive kunye nePolymer Modifier kwiTPUUkusebenza

Isicelo

Ukuguqulwa komphezulu we-thermoplastic polyurethane (TPU) kulungelelanisa iimpawu zayo kwizicelo ezithile ngelixa kugcinwa iimpawu ezinkulu. Ukusebenzisa i-SILIKE's Si-TPV (dynamic vulcanized thermoplastic silicone-based elastomer) njenge-process additive kunye ne-feel modifier esebenzayo kwi-thermoplastic elastomers kunika isisombululo esisebenzayo.
Ngenxa ye-Si-TPV dynamic vulcanized thermoplastic silicone-based elastomer, inika iingenelo ezininzi, kuquka ukuchukumisa okuthambileyo okuhlala ixesha elide, okunobuhlobo nolusu, ukumelana namabala okuhle kakhulu, kunye nokungabikho kwe-plasticizers okanye i-softeners, okuthintela ukuna kwemvula ngokuhamba kwexesha.
Njengesithako seplastiki esisekwe kwisilicone kunye nesiguquli sepolymer, iSi-TPV inciphisa ubulukhuni kwaye iphucula ukuguquguquka, ukuthamba, kunye nokuqina. Ukufakwa kwayo kuvelisa umphezulu othambileyo nowomileyo ohlangabezana nolindelo lwabasebenzisi kwizinto eziphathwa rhoqo okanye ezigugileyo, nto leyo eyandisa kakhulu usetyenziso olunokwenzeka lweTPU.
I-Si-TPV idibana kakuhle kwiifomyula ze-TPU, ibonisa iziphumo ebezingalindelekanga ezimbalwa xa kuthelekiswa neemveliso ze-silicone eziqhelekileyo. Olu tshintsho lwe-TPU compounds luvula amathuba kumacandelo ahlukeneyo, kuquka iimpahla zabathengi, iindawo zeemoto, iintambo zokutshaja ze-EV, izixhobo zonyango, iipayipi zamanzi, iipayipi, kunye nezixhobo zemidlalo—apho intuthuzelo, ukuqina, kunye nokubonakala kobuhle kubalulekile.

Izisombululo:

Oko Abavelisi Abafanele Bakwazi Ngobuchwepheshe beTPU Eguquliweyo kunye Nezisombululo Zezinto Ezintsha Zeentambo Zokutshaja Iipali ze-EV kunye neeHoses!

1. Itekhnoloji yeTPU eguquliweyo (i-thermoplastic polyurethane)

Ukuguqulwa kwemiphezulu yeTPU kubalulekile ekuphuhliseni izixhobo ezinokuphucula ukusebenza kwazo kwizicelo ezithile. Okokuqala, kufuneka siqonde ubulukhuni beTPU kunye nokuthamba. Ubulukhuni beTPU bubhekisa ekuchaseni kwezinto ukugoba okanye ukuguqulwa phantsi koxinzelelo. Amaxabiso aphezulu obulukhuni abonisa ukuba izinto ziqinile ngakumbi, ngelixa amaxabiso aphantsi abonisa ukuguquguquka okukhulu. Ukuthamba kubhekisa kubuchule bezinto zokutshintsha phantsi koxinzelelo kwaye zibuyele kwimo yazo yokuqala xa zisuswa. Ukuthamba okuphezulu kuthetha ukuguquguquka okuphuculweyo kunye nokuqina.

Kwiminyaka yakutshanje, ukufakwa kwezongezo ze-silicone kwi-TPU formulations kuye kwafumana ingqalelo ekufezekiseni utshintsho olufunekayo. Izongezo ze-silicone zidlala indima ebalulekileyo ekuphuculeni iimpawu zokucubungula kunye nomgangatho womphezulu we-TPU ngaphandle kokuchaphazela kakubi iipropati zobuninzi. Oku kwenzeka ngenxa yokuhambelana kweemolekyuli ze-silicone ne-TPU matrix, esebenza njenge-arhente yokuthambisa kunye ne-lubricant ngaphakathi kwesakhiwo se-TPU. Oku kuvumela ukuhamba kwetyathanga okulula kunye nokunciphisa amandla e-intermolecular, okubangela i-TPU ethambileyo neguquguqukayo ngakumbi enexabiso elinciphileyo lobunzima.

Ukongeza, izongezo ze-silicone zisebenza njengezixhobo zokulungisa, ukunciphisa ukungqubana kunye nokwenza ukuba ukuhamba kokunyibilika kube lula. Oku kwenza kube lula ukucubungula kunye nokukhupha i-TPU, kuphucula imveliso kunye nokunciphisa iindleko zokuvelisa.

I-GENIOPLAST PELLET 345 Siliconmodifier ifumene udumo njengesongezelelo se-silicone esixabisekileyo kwizicelo ze-TPU. Esi sincedisi se-silicone sandise uluhlu lwezicelo ze-thermoplastic polyurethanes. Kukho imfuneko enkulu kwiimpahla zabathengi, iimoto, izixhobo zonyango, iipayipi zamanzi, iipayipi, izixhobo zemidlalo, izixhobo, kunye nezinye iindawo zeendawo ze-TPU ezibunjiweyo ezinemvakalelo ekhululekileyo kwaye zigcina inkangeleko yazo xa zisetyenziswa ixesha elide.

Izongezo zeplastiki zeSi-TPV kunye nee-polymer modifier zeSilike zibonelela ngokusebenza okulinganayo kunezinye ngexabiso elifanelekileyo. Uvavanyo lubonise ukuba iSi-TPV njengezinye iindlela ezintsha zokongeza i-silicone ziyasebenza, zikhuselekile, kwaye zinobuhlobo nokusingqongileyo kwizicelo zeTPU kunye nee-polymers.

Esi songezo esisekelwe kwi-silicone siphucula ukuguda komphezulu ixesha elide kunye nokuziva okuchukumisayo ngelixa sinciphisa iimpawu zokuhamba kunye nokurhabaxa komphezulu. Okuphawulekayo kukuba, kunciphisa ubulukhuni ngaphandle kokuphazamisa iimpawu zoomatshini; umzekelo, ukongeza i-20% Si-TPV 3100-65A kwi-85A TPU kunciphisa ubulukhuni ukuya kwi-79.2A. Ukongeza, i-Si-TPV iphucula ukuguga, ukutyheli, kunye nokumelana namabala, kwaye inika ukugqitywa okucacileyo, okuphucula kakhulu ubuhle bezinto ze-TPU kunye neemveliso ezigqityiweyo.

I-Si-TPV icutshungulwa njenge-thermoplastic. Ngokungafaniyo nezongezo ze-silicone eziqhelekileyo, isasazeka kakuhle kwaye ifana kuyo yonke i-polymer matrix. I-copolymer ibotshelelwa ngokwasemzimbeni kwi-matrix..Awukhathazeki ngokukhokelela kwiingxaki zokufuduka (ezincinci 'ezikhulayo').

2. Iikhompawundi zeTPU eziGuquliweyo kunye nezisombululo zezinto ezintsha zeepayipi

Ukukhetha izixhobo ezifanelekileyo zeepayipi zangaphakathi kunye neepayipi zeshawa eziguquguqukayo kubalulekile ukuze kusebenze kakuhle, kuhlale ixesha elide, kwaye kube lula. Iipayipi zeshawa zeTPU, njengengeniso entsha kwimarike, zibonelela ngolungelelwano oluhle kakhulu lokuqina kunye nokuguquguquka, okuvumela ukuba kube lula ukuhamba ngaphandle kokukrwitshwa okanye ukuxinana. Zikwamelana nokuqhekeka, ukuqhekeka, kunye nokuvuza, okufaka isandla kubomi obude xa kuthelekiswa nezixhobo zemveli.

Nangona i-TPU yaziwa ngokuqina kwayo kunye nokuguquguquka kwayo, isenokubonakalisa iziphene. Ukulungisa ubulukhuni kunye nokuphucula ukuthamba kunokuphucula ukusebenza kweepayipi zokuhlamba eziguquguqukayo kunye nezinye izicelo ezithile. Kwabo bafuna ukuguquguquka okuphezulu, ukumelana nokuqengqeleka, ukuzinza, kunye nokuthandeka kobuhle, iipayipi ze-TPU eziqinisiweyo ze-Si-TPV zikhetho oluhle kakhulu. I-Si-TPV sisilungiso esitsha esisekelwe kwi-silicone esinokudityaniswa ne-TPU kunye nezinye izixhobo ukunciphisa ubulukhuni ngelixa sisandisa ukuthamba, ukuthamba, kunye nokuqina kwiimveliso zokugqibela, ezifana nezixhobo zepayipi.

Ukongeza, i-Si-TPV thermoplastic elastomer yinto engenavumba liphantsi, engenaplastiki enamathela ngokulula kwi-polar substrates ezifana ne-PC, i-ABS, kunye ne-PA6. Ukuthamba kwayo kuyenza ilungele izihlanganisi zepayipi eziguquguqukayo kwiindawo zokuhlambela kunye neenkqubo zamanzi, nto leyo ebonisa amandla amakhulu okusetyenziswa kwayo.

Umzekelo, ipayipi yentloko yeshawa isebenzisa umbindi wangaphakathi weSi-TPV othambileyo nonobuhlobo nolusu, obonelela ngokuqina, ukumelana noxinzelelo oluphezulu kunye nobushushu, ukumelana neekhemikhali, kunye nokuguquguquka ngaphandle kokukrwitshwa, okuqinisekisa amava eshawa ahlala ixesha elide kwaye akhululekileyo. Indlela engangeni manzi yeSi-TPV, kunye neempawu zayo ezilula ukuzicoca, iyenza ibonakale inomtsalane.

Iingenelo eziphambili ze-Si-TPV kwizicelo zeHose:

● Uyilo olungenazinki kwaye olungangeni manzi

● Ayikwazi ukukrweleka nokukrweleka

● Umphezulu othambileyo nolungele ulusu

● Ayinaxinzelelo kakhulu, iqinisekisa ukuba inamandla okuxinana

● Ikhuselekile kwaye kulula ukuyicoca

Ngamafutshane, iikhompawundi zeTPU ezilungisiweyo, ngakumbi ezo zibandakanya iSi-TPV, zibonelela ngezisombululo eziphambili zezinto zepayipi kunye nezihlanganisi zepayipi kwiindawo zokuhlambela kunye neenkqubo zamanzi, ezihlangabezana neemfuno zanamhlanje ngelixa ziphucula amava omsebenzisi.
3. Ukuphucula iintambo zeNkqubo yokuTshaja iiMoto zoMbane: Izisombululo ezisebenzayo ngeTPU eGuquliweyo

Ukujongana nemingeni yokuxinana nokuguga kweentambo zepile ezitshintsha ngokukhawuleza, ukufaka i-Si-TPV (i-vulcanized thermoplastic silicone-based elastomers) kwiifomyula zeTPU kubonelela ngezisombululo ezintsha zokuphucula ukusebenza kunye nokuqina kweentambo zokutshaja zezithuthi zombane (EV).

● Ukuqina Komphezulu Ophucukileyo Nokumelana:

Ukufaka i-6% Si-TPV kuphucula ukuguda komphezulu we-TPU, kuphucula kakhulu ukukrwela kunye nokumelana nokukrwela. Olu tshintsho lubangela ukuba iindawo ezimelana nokunamathela kothuli, nto leyo enika imvakalelo engagungqiyo enceda ukumelana nokuqokelelwa kothuli.

● Ukuqina Okuphuculweyo kunye neempawu zoomatshini:

Ukongeza ngaphezulu kwe-10% ye-Si-TPV kwiifomyula ze-TPU kuthambisa izinto kwaye kuphucula ukuthamba kwazo. Olu tshintsho aluncedi nje kuphela kwiipropati zoomatshini ezingcono kodwa lukwanceda abavelisi ukuba benze iintambo zokutshaja ezikumgangatho ophezulu, eziqinileyo, nezisebenzayo ezikwaziyo ukumelana nokusetyenziswa kwemihla ngemihla.

● Ukuchukumisa Okuthambileyo Nokutsala Okubonakalayo:

Ukudibanisa i-Si-TPV kwi-TPU kuphucula imvakalelo yokuchukumisa ethambileyo yeentambo zokutshaja ze-EV ngelixa kufezekisa ukugqitywa okubonakalayo okunomtsalane. Olu dibaniso lwentuthuzelo ephathwayo kunye nokuqina kobuhle luhlangabezana nolindelo lwabathengi kwiintambo ezisebenza kakuhle.

Ezi zisombululo zisebenzisa iimpawu ezizodwa zeSi-TPV ukuphakamisa ukusebenza kunye namava omsebenzisi kwiintambo zenkqubo yokutshaja ye-EV ezisekelwe kwi-TPU, ekugqibeleni zinika amandla ishishini lezithuthi zombane ngezixhobo ezizinzileyo nezintsha.
Yintoni imfihlo yokusebenza okuphezulu kwi-TPU?

Ukufezekisa ukusebenza okuphezulu kwiThermoplastic Polyurethane (TPU) kubandakanya ukuguqulwa ngononophelo kwezinto. Ukuqinisekisa ulungelelwaniso oluncinci phakathi kobunzima obuncitshisiweyo kunye nokumelana nokukrala okuphuculweyo, kunye neminye imisebenzi ebalulekileyo, yinkqubo enamacala amaninzi. Abavelisi beTPU banokuphucula iipropati zezinto ngokukhetha imixube efanelekileyo, befaka izizalisi ezimelana nokukrala, iiplastiki, kunye neearhente zokuthambisa, kunye nokulawula ngokuchanekileyo iiparameter zokukhupha ukuze kuhlangatyezwane neemfuno ezithile zezicelo ezahlukeneyo.

Ngokudibanisa i-Si-TPV kwiifomyula zabo, abavelisi banokuphucula kakhulu ukusebenza kwe-TPU. Esi songezo seplastiki sitsha kunye nesilungisi se-polymer siphucula iipropati ezibalulekileyo ezifana nokuthamba, ukuguquguquka, ukuqina, ukuvakalelwa okuchukumisayo, kunye nokugqitywa komphezulu. Ngenxa yoko, yandisa uluhlu lwezicelo ezinokubakho kumashishini amaninzi, ivumela abavelisi ukuba bahlangabezane neemfuno zokusebenza ezahlukeneyo ngokufanelekileyo.

For effective strategies to improve TPU formulations from SILIKE, please contact us at amy.wang@silike.cn.